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Industrial Control and Factory Automation Market By Component (Human Machine Interface, Field Instruments, Industrial Robots, Machine Vision, Industrial PC, Vibration Monitoring, Industrial Sensors, Process Analyzers, Industrial 3D Printing), By Solution (MES, PLC, SCADA, Industrial Safety, PAM, DCS), By End Use (Process Industry, Discrete Industry), and By Region; Global Insights & Forecasts (2024 - 2030)

Published: December, 2024  
|   Report ID: SE3468  
|   Semiconductor and Electronics

As per Intent Market Research, the Industrial Control and Factory Automation Market was valued at USD 168.4 billion in 2023 and will surpass USD 335.4 billion by 2030; growing at a CAGR of 10.3% during 2024 - 2030.

The Industrial Control and Factory Automation market is undergoing transformative growth as industries increasingly adopt automation technologies to enhance operational efficiency and productivity. With the rise of Industry 4.0, businesses are integrating advanced systems that enable real-time monitoring, data analytics, and seamless communication between machines and operators. This shift is driving the demand for various automation solutions, ranging from programmable logic controllers (PLCs) to distributed control systems (DCS) and supervisory control and data acquisition (SCADA) systems. The market's expansion is fueled by the need for streamlined operations, reduced labor costs, and improved product quality across various sectors, including manufacturing, oil and gas, pharmaceuticals, and food and beverage.This growth is driven by technological advancements, increasing investments in automation, and the growing demand for connected solutions in manufacturing. By the end of the forecast period in 2030

Industrial Control and Factory Automation Market size

Programmable Logic Controllers (PLCs) Segment is Largest Owing to Versatility and Reliability

The Programmable Logic Controllers (PLCs) segment holds the largest share in the Industrial Control and Factory Automation market, primarily due to its versatility and reliability in controlling industrial processes. PLCs are critical components of modern manufacturing systems, offering the ability to automate complex tasks while ensuring precise control over machinery and equipment. Their robust performance in diverse environments, coupled with ease of programming and adaptability to various applications, makes them indispensable in industries ranging from automotive to pharmaceuticals.

Moreover, the increasing demand for automation solutions that enhance productivity and reduce operational costs has propelled the adoption of PLCs. As manufacturers seek to optimize their processes and improve production efficiency, the reliance on PLC systems is expected to continue growing. With advancements in PLC technology, including integration with IoT and cloud solutions, this segment will maintain its dominance in the Industrial Control and Factory Automation market, driving ongoing innovations and enhancements.

Distributed Control Systems (DCS) Segment is Fastest Growing Owing to Complex Process Management

The Distributed Control Systems (DCS) segment is recognized as the fastest-growing area within the Industrial Control and Factory Automation market, driven by the increasing need for sophisticated process management solutions in industries such as oil and gas, chemicals, and power generation. DCS provides a centralized control system that manages and monitors complex processes across various locations, ensuring operational efficiency and safety. As industries face the challenges of managing large-scale operations and ensuring compliance with safety regulations, DCS becomes essential for real-time monitoring and control.

The growing adoption of digital transformation initiatives is further propelling the demand for DCS solutions. Industries are increasingly investing in automation technologies that allow for seamless data integration and analytics, enabling better decision-making and operational insights. As organizations seek to enhance their process control capabilities, the DCS segment is expected to witness significant growth, positioning it as a key driver of innovation within the Industrial Control and Factory Automation market.

Supervisory Control and Data Acquisition (SCADA) Segment is Largest Owing to Real-Time Data Monitoring

The Supervisory Control and Data Acquisition (SCADA) segment represents the largest share of the Industrial Control and Factory Automation market, primarily due to its critical role in real-time data monitoring and control. SCADA systems enable operators to visualize and manage industrial processes from a centralized location, providing essential insights into equipment performance and operational efficiency. This capability is particularly valuable in sectors such as utilities, manufacturing, and transportation, where real-time monitoring is crucial for maintaining safety and productivity.

As industries increasingly focus on improving operational resilience and reducing downtime, the demand for SCADA systems is expected to rise. The integration of advanced technologies, such as IoT and machine learning, into SCADA systems further enhances their capabilities, enabling predictive maintenance and more informed decision-making. With the growing emphasis on data-driven operations, the SCADA segment is likely to remain a dominant force in the Industrial Control and Factory Automation market, driving the adoption of smarter control solutions.

Human-Machine Interface (HMI) Segment is Fastest Growing Owing to Enhanced User Experience

The Human-Machine Interface (HMI) segment is experiencing rapid growth within the Industrial Control and Factory Automation market, driven by the increasing demand for enhanced user experiences in monitoring and controlling industrial processes. Modern HMIs offer intuitive interfaces that allow operators to interact seamlessly with machinery and control systems, improving operational efficiency and reducing the likelihood of errors. The shift towards user-friendly and accessible technology is particularly important as the workforce evolves, necessitating solutions that can accommodate varying levels of technical expertise.

Furthermore, the proliferation of touch screens, graphical displays, and mobile connectivity in HMI technologies is contributing to their widespread adoption. As industries seek to improve operator training, safety, and overall productivity, the demand for advanced HMI solutions is expected to accelerate. This segment's growth reflects a broader trend toward enhancing human interaction in industrial environments, positioning it as one of the fastest-growing areas within the Industrial Control and Factory Automation market.

Fastest Growing Region: Asia-Pacific Region

The Asia-Pacific region is emerging as the fastest-growing market for Industrial Control and Factory Automation, fueled by rapid industrialization, technological advancements, and increasing investments in manufacturing automation. Countries such as China, India, and Japan are leading this growth, with a strong focus on upgrading manufacturing capabilities and integrating advanced automation solutions. The rise of smart factories and the adoption of Industry 4.0 principles are driving significant demand for industrial control systems in the region.

Additionally, government initiatives aimed at enhancing manufacturing competitiveness and promoting digital transformation are further accelerating the adoption of automation technologies. As industries in the Asia-Pacific region strive for greater efficiency and productivity, the demand for industrial control and factory automation solutions is expected to rise substantially. This growth underscores the region's critical role in shaping the future of the global industrial automation landscape.

Competitive Landscape

The competitive landscape of the Industrial Control and Factory Automation market is characterized by a diverse range of players, including established corporations and innovative startups, all striving for a share of this dynamic industry. Key companies such as Siemens AG, Rockwell Automation, Schneider Electric, and Honeywell International Inc. are at the forefront, offering a comprehensive portfolio of automation solutions tailored to various industries. These companies invest heavily in research and development to enhance their offerings, focusing on integrating advanced technologies such as IoT, AI, and machine learning into their automation systems.

In addition to established players, numerous emerging companies are entering the market with niche products and innovative solutions that address specific industry needs. The market is witnessing a trend towards strategic partnerships, collaborations, and acquisitions, as companies seek to expand their technological capabilities and market presence. As the demand for industrial control and factory automation continues to grow, the competitive landscape will likely remain dynamic, fostering ongoing innovation and advancements in automation technologies.

Top 10 Companies in the Industrial Control & Factory Automation Market

  1. Siemens AG
    A global leader in automation and digitalization, Siemens provides a wide range of industrial control solutions, focusing on innovation and sustainability.
  2. Rockwell Automation
    Rockwell Automation specializes in industrial automation solutions, offering advanced control systems and software designed to enhance operational efficiency.
  3. Schneider Electric
    Schneider Electric delivers a comprehensive suite of automation and control solutions, emphasizing energy efficiency and sustainability across various sectors.
  4. Honeywell International Inc.
    Honeywell’s industrial control systems cater to diverse industries, focusing on safety, efficiency, and real-time data monitoring.
  5. Mitsubishi Electric Corporation
    Mitsubishi Electric is known for its robust automation and control technologies, providing solutions that enhance productivity in industrial applications.
  6. ABB Ltd.
    ABB offers advanced automation and control solutions, focusing on improving operational performance and safety across various sectors.
  7. Emerson Electric Co.
    Emerson’s industrial automation solutions are designed to optimize process control and improve overall efficiency in manufacturing environments.
  8. Yokogawa Electric Corporation
    Yokogawa specializes in industrial automation and control solutions, providing innovative technologies that enhance process efficiency and safety.
  9. General Electric Company (GE)
    GE provides a range of industrial control solutions, focusing on digital transformation and improving operational resilience in manufacturing.
  10. Honeywell Process Solutions
    A division of Honeywell International, Honeywell Process Solutions specializes in process automation and control systems for various industries.

As the Industrial Control and Factory Automation market continues to evolve, these leading companies are driving innovation and shaping the future of industrial automation technologies. The competitive landscape is expected to remain dynamic, with ongoing developments that enhance the capabilities and efficiency of industrial control systems across multiple sectors.

Report Objectives:

The report will help you answer some of the most critical questions in the Industrial Control and Factory Automation Market. A few of them are as follows:

  1. What are the key drivers, restraints, opportunities, and challenges influencing the market growth?
  2. What are the prevailing technology trends in the industrial control and factory automation market?
  3. What is the size of the industrial control and factory automation market based on segments, sub-segments, and regions?
  4. What is the size of different market segments across key regions: North America, Europe, Asia Pacific, Latin America, Middle East & Africa?
  5. What are the market opportunities for stakeholders after analyzing key market trends?
  6. Who are the leading market players and what are their market share and core competencies?
  7. What is the degree of competition in the market and what are the key growth strategies adopted by leading players?
  8. What is the competitive landscape of the market, including market share analysis, revenue analysis, and a ranking of key players?

Report Scope:

Report Features

Description

Market Size (2023-e)

USD 168.4 billion

Forecasted Value (2030)

USD 335.4 billion

CAGR (2024-2030)

10.3%

Base Year for Estimation

2023

Historic Year

2022

Forecast Period

2024-2030

Report Coverage

Market Forecast, Market Dynamics, Competitive Landscape, Recent Developments

Segments Covered

Industrial Control and Factory Automation Market Market By Component (Human Machine Interface, Field Instruments, Industrial Robots, Machine Vision, Industrial PC, Vibration Monitoring, Industrial Sensors, Process Analyzers, Industrial 3D Printing), By Solution (MES, PLC, SCADA, Industrial Safety, PAM, DCS), By End Use (Process Industry, Discrete Industry)

Regional Analysis

North America (US, Canada, Mexico), Europe (Germany, France, UK, Spain, Italy & Rest of Europe), Asia Pacific (China, Japan, South Korea, India, and rest of Asia Pacific), Latin America (Brazil, Argentina, & Rest of Latin America), Middle East & Africa (Saudi Arabia, South Africa, Turkey, United Arab Emirates, & Rest of MEA)

Customization Scope

Customization for segments, region/country-level will be provided. Moreover, additional customization can be done based on the requirements

1.Introduction

1.1.Market Definition

1.2.Scope of the Study

1.3.Research Assumptions

1.4.Study Limitations

2.Research Methodology

2.1.Research Approach

2.1.1.Top-Down Method

2.1.2.Bottom-Up Method

2.1.3.Factor Impact Analysis

2.2.Insights & Data Collection Process

2.2.1.Secondary Research

2.2.2.Primary Research

2.3.Data Mining Process

2.3.1.Data Analysis

2.3.2.Data Validation and Revalidation

2.3.3.Data Triangulation

3.Executive Summary

3.1.Major Markets & Segments

3.2.Highest Growing Regions and Respective Countries

3.3.Impact of Growth Drivers & Inhibitors

3.4.Regulatory Overview by Country 

4.Industrial Control and Factory Automation Market, by Component (Market Size & Forecast: USD Billion, 2024 – 2030)

4.1.Human Machine Interface

4.2.Field Instruments

4.3.Industrial Robots

4.4.Machine Vision

                      4.5.Industrial PC

4.6.Vibration Monitoring

4.7.Industrial Sensors

4.8.Process Analysers

4.9.Industrial 3D Printing

5.Industrial Control and Factory Automation Market, by Solution (Market Size & Forecast: USD Billion, 2024 – 2030)

5.1.MES

5.2.PLC

5.3.SCADA

5.4.Industrial Safety

5.5.PAM

5.6.DCS

         6.Industrial Control and Factory Automation Market, by End Use (Market Size & Forecast: USD Billion, 2024 – 2030)

6.1.Discrete Industry

6.2.Process Industry

7.Regional Analysis (Market Size & Forecast: USD Billion, 2024 – 2030)

7.1.Regional Overview

7.2.North America

7.2.1.Regional Trends & Growth Drivers

7.2.2.Barriers & Challenges

7.2.3.Opportunities

7.2.4.Factor Impact Analysis

7.2.5.Technology Trends

7.2.6.North America Industrial Control and Factory Automation Market, by Component

7.2.7.North America Industrial Control and Factory Automation Market, by Solution

7.2.8.North America Industrial Control and Factory Automation Market, by End Use

*Similar segmentation will be provided at each regional level

7.3.By Country

7.3.1.US

7.3.1.1.US Industrial Control and Factory Automation Market, by Component

7.3.1.2.US Industrial Control and Factory Automation Market, by Solution

7.3.1.4.US Industrial Control and Factory Automation Market, by End Use

7.3.2.Canada

         *Similar segmentation will be provided at each country level

7.4.Europe

7.5.APAC

7.6.Latin America

7.7.Middle East & Africa

8.Competitive Landscape

8.1.Overview of the Key Players

8.2.Competitive Ecosystem

8.2.1.Platform Manufacturers

8.2.2.Subsystem Manufacturers

8.2.3.Service Providers

8.2.4.Software Providers

8.3.Company Share Analysis

8.4.Company Benchmarking Matrix

8.4.1.Strategic Overview

8.4.2.Product Innovations

8.5.Start-up Ecosystem

8.6.Strategic Competitive Insights/ Customer Imperatives

8.7.ESG Matrix/ Sustainability Matrix

8.8.Manufacturing Network

8.8.1.Locations

8.8.2.Supply Chain and Logistics

8.8.3.Product Flexibility/Customization

8.8.4.Digital Transformation and Connectivity

8.8.5.Environmental and Regulatory Compliance

8.9.Technology Readiness Level Matrix

8.10.Technology Maturity Curve

8.11.Buying Criteria

9.Company Profiles

9.1.Siemens

9.1.1.Company Overview

9.1.2.Company Financials

9.1.3.Product/Service Portfolio

9.1.4.Recent Developments

9.1.5.IMR Analysis

*Similar information will be provided for other companies 

9.2.Emerson

9.3.ABB

9.4.Schneider Electric

9.5.Rockwell Automation

9.6.General Electric

9.7.Honeywell International

9.8.Omron Corporation

9.9.Wika Instruments India

9.10.Dwyer Instruments

10.Appendix

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A comprehensive market research approach was employed to gather and analyze data on the Industrial Control and Factory Automation Market. In the process, the analysis was also done to estimate the parent market and relevant adjacencies to measure the impact of them on the industrial control and factory automation market. The research methodology encompassed both secondary and primary research techniques, ensuring the accuracy and credibility of the findings.

Research Approach - Industrial Control and Factory Automation Market

Secondary Research

Secondary research involved a thorough review of pertinent industry reports, journals, articles, and publications. Additionally, annual reports, press releases, and investor presentations of industry players were scrutinized to gain insights into their market positioning and strategies.

Primary Research

Primary research involved conducting in-depth interviews with industry experts, stakeholders, and market participants across the industrial control and factory automation ecosystem. The primary research objectives included:

  • Validating findings and assumptions derived from secondary research
  • Gathering qualitative and quantitative data on market trends, drivers, and challenges
  • Understanding the demand-side dynamics, encompassing end-users, component manufacturers, facility providers, and service providers
  • Assessing the supply-side landscape, including technological advancements and recent developments

Market Size Estimation

A combination of top-down and bottom-up approaches was utilized to estimate the overall size of the industrial control and factory automation market. These methods were also employed to estimate the size of various sub segments within the market. The market size estimation methodology encompassed the following steps:

  1. Identification of key industry players and relevant revenues through extensive secondary research
  2. Determination of the industry's supply chain and market size, in terms of value, through primary and secondary research processes
  3. Calculation of percentage shares, splits, and breakdowns using secondary sources and verification through primary sources

Bottom Up and Top Down - Industrial Control and Factory Automation Market

Data Triangulation

To ensure the accuracy and reliability of the market size estimates, data triangulation was implemented. This involved cross-referencing data from various sources, including demand and supply side factors, market trends, and expert opinions. Additionally, top-down and bottom-up approaches were employed to validate the market size estimates.

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